Busbars made exactly to your drawing
ETP copper and aluminium busbars, punched, bent and tin or nickel plated in-house for the power and energy sectors: switchgear, renewables, energy storage, telecom and more.
Indoor & outdoor enclosures, IP55 and IP65
From rack chassis and control cabinets to EV charger housings: punched, bent, fabricated, powder coated and assembled under our control.
CNC punching, 9-axis bending & in-house tooling
Amada EM 2510 NT with ASR, Amada HRB 1003 and RG M2 3512 press brakes, power presses from 10 to 150 T and our own tool room.
Your manufacturing partner for busbars and enclosures
Coater And Shaper India Pvt. Ltd. (CAS) manufactures customised copper and aluminium busbars and precision sheet metal enclosures to customer drawings, from two dedicated units in Gadarpur, Uttarakhand.
- Every process in-house
- Direct access to Directors
- First-article inspection & proper PDI before dispatch
- On-time delivery
- Material test certificates on request
- Prototype to production
Our product range
Two product lines, each built in its own dedicated unit with its own machines and finishing.
Customised busbars
Rigid, formed, laminated, flexible and insulated busbars for the power and energy sectors: switchgear, renewables, storage, telecom and more.
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Sheet metal enclosures
Indoor and outdoor enclosures, rack chassis, control cabinets and EV charger housings, supplied with cut-outs ready for your equipment.
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Customised copper & aluminium busbars
Raw strip or plate is sheared to size, then cut, punched and bent in-house, deburred and de-oiled, and tin or nickel plated where the design calls for it.
Precision sheet metal enclosures
Every enclosure is punched, bent, fabricated, pre-treated, powder coated and assembled in-house for consistent quality and short lead times.
Our busbar range
Every busbar is made to your drawing in ETP copper or aluminium. Choose a type and send us your drawing.
Bare copper busbars
ETP copper, punched and bent to drawing, supplied bare.
Tin-plated busbars
In-house electro-tin plating for corrosion protection and low contact resistance.
Nickel-plated busbars
Hard, bright nickel finish for demanding contact surfaces.
Insulated busbars
Heat-shrink sleeved busbars with bare, punched terminal ends.
Dielectric-coated busbars
Epoxy powder-coat insulation on the run, bare copper at the joints.
Bent & formed busbars
Single and multi-bend busbars, CNC bent with repeatable angles.
Angle busbars
L-section busbars with hole patterns on both flanges.
Comb busbars
Multi-pole comb busbars produced in volume on press tools.
Perforated busbars
Busbars with multiple hole patterns for flexible connection.
Busbars with clinch nuts
Clinch nuts and studs fitted in-house on our pneumatic press.
Aluminium busbars for battery banks
Commercial grade, 1200, 1050 and 1060 aluminium.
Aluminium busbars with studs
Stud-fitted aluminium links for battery bank connections.
Laminated busbars
Multi-layer laminated busbars for compact, low-inductance power paths.
Flexible busbars
Flexible copper links for vibration and thermal movement.
From raw material to finished part
Every step is done in-house. Choose a product line to see its process.
CNC turret punching
Sheets cut to size and punched in one setup on the EM 2510 NT with ASR.
CNC bending
Multi-axis bends on Amada HRB 1003 and RG M2 3512.
Fabrication
Welding, joining and fitment of formed parts.
Pre-treatment
Surface cleaning and de-oiling before coating.
Powder coating
Booth spraying and oven curing in RAL shades.
Assembly, finishing & inspection
Hardware fitting, final assembly, finishing and inspection before dispatch.
In-house tool room
Press tools, dies and fixtures built for each part.
Shearing to size
Copper or aluminium strip and plate sheared to blank size.
Cutting, punching & bending
Press-tool production on power presses from 10 to 150 T.
Deburring & de-oiling
Vibro deburring and cleaning before finishing.
Tin & nickel plating
In-house electroplating for conductivity and corrosion protection.
A modern machine shop built on Amada technology
CNC turret punching
Amada EM 2510 NT with ASR for high-speed punching with automatic sheet loading.
CNC press brakes
Amada HRB 1003 (9-axis) and Amada RG M2 3512 for precise, repeatable bends.
Press shop
Heavy presses (50–150 T) and a small press line (10–30 T) for press-tool busbar production.
Tool room
Lathe, milling, grinding and drilling for in-house dies, jigs and fixtures.
Powder coating
Pre-treatment, booth spraying and oven curing for enclosures and busbar lamination.
Tin & nickel plating
Vibro deburring, pre-treatment and rinse tanks, tin and nickel plating for copper.
Parts from our shop floor
A selection of busbars and enclosures made in our Gadarpur plant to customer drawings. Click any image to enlarge.
Bare copper busbars, production batchBent copper busbars, nestedCopper comb busbarsTin-plated copper busbarsTin-plated angle busbars, nestedTin-plated perforated busbars
Bent copper busbar with tab
Tin-plated flat copper busbarsDielectric-coated busbarsCopper terminals with clinch nutsCopper links with clinch nutsTin-plated flexible laminated busbarsBare & nickel-plated copper busbarsInsulated busbarsAluminium busbars for battery banksAluminium battery bank busbars with studs
Aluminium busbars for battery banksOutdoor enclosuresRack chassis & compact enclosure
Outdoor kiosk enclosureComponents that power critical infrastructure
Switchgear & panel builders
Busbars, enclosures and components for switchgear panels.
Data centres & power utilities
Distribution hardware for continuous, high-load operation.
Telecom & defence
Rugged, rated enclosures and busbars for demanding environments.
Renewable energy & storage
Busbars for solar, wind, battery banks and energy storage.
Rail & rolling stock
Vibration-resistant flexible and laminated busbars.
Industrial automation
Control desks, operator stations and junction boxes.
Trusted by leaders in power, mobility and energy
Certified systems. Verified parts.
Our quality and environmental management systems are certified, and every product is checked against its drawing before it leaves our plant.
- First-article inspection & proper pre-dispatch inspection (PDI)
- Outdoor enclosures built and tested to IP55 & IP65
- Material test certificates (MTCs) supplied on request
Two dedicated units in Gadarpur
Sheet Metal Unit
Raw sheet metal is punched, bent, fabricated, coated and assembled into finished enclosures.
- Amada CNC turret punching & press brakes
- Pre-treatment & powder coating
- Fabrication, assembly & storage
- Outdoor enclosures built and tested to IP55 & IP65
Busbar Unit
Precision-formed, plated and tested busbars: plain, tin and nickel-plated, laminated, flexible and insulated assemblies.
- Press shop & in-house tool room
- Machining & workshop
- Testing & packing
Talk directly to our Directors
CAS is led by its two founding Directors. Customers deal with decision-makers, from first enquiry to final dispatch.
Let's power your next project together
Send us your drawings and requirements. Our team will review them and come back with a quotation.